Medical Device Automation in Manufacturing

Medical device manufacturing automation is evolving. It can improve your productivity, quality, and repeatability from development to product assembly and final packaging. JR Automation partners with you to custom design a solution that fits your needs.

JR Automation understands the pressure medtech manufacturers are under to swiftly bring products to market while upholding critical safety, quality, and traceability standards. Each day you improve your speed to market is worth millions, and there are opportunities to produce time-saving efficiencies at every stage - in development, production, packaging, and logistics.

Medical Device Assembly Automation Process

Over four decades of hands-on experience enables us to be your trusted advisor at every stage of the automation process, beginning with process development and specifications and carrying through lifecycle management. We have years of experience working as a partner with our customers, growing their business from concept to pilot line to full commercial scale and beyond.

Concept and Development

In the concept and development stages, our team will work with you to find ways to improve the manufacturing process of your medical device. These improvements can include increasing throughput and efficiency, improving cleanliness, and more.

Design for assembly or manufacturing
Prototyping and concept engineering
Proof of principle studies and simulations
Specification writing and supplier evaluation
Engineering analysis

Automation for Market Entry

medical-video After concept and development, we will work alongside you to develop pilot production lines and benchtop assembly lines designed to bring your product to market. Our engineers work with your team providing expert counsel, training, and support through machine validation and market entry requirements.

Benchtop assembly lines
Pilot production lines
Quality control
Machine validation

No matter where in the world your operations are based, you can count on uniform excellence because our teams use our standard Project Execution Process (PEP).

Growth with Automation

Once you have proof of concept with introductory pilot lines, our team can help your production grow through high volume lines and build-to-print services. We will continue to optimize your automation systems using lean manufacturing processes. Our team can help you determine the best ways to scale automation throughout your facilities.

Modular/scalable automation
High volume production lines
Lean manufacturing
On-site service and support

Lifecycle Management

After your operations are up and running, JR Automation helps you keep them operating at peak efficiency with a comprehensive portfolio of lifecycle management services to support our customers from system go-live to the end of the life cycle. Whether you're experienced in automation and only occasionally need support or are new to automation, JR Automation offers a comprehensive range of products and services which are customized to meet your unique needs:

Initial provisioning
Replacement parts
Warranty programs
Emergency service 24/7
Training
System launch support
Remote technical support
Preventive maintenance
On-site support
Modernization and upgrades

Medical Automation Brochure

Download the Brochure

Medical Device Automation Expertise

We have designed and integrated automation applications that include those requiring precise temperature control or ISO cleanroom environments for high-volume manufacturing and products for medical device development and storage.

Manufacturing

rapid diagnosis test kit Although we have specific expertise in medical device manufacturing automation, JR Automation leverages experience with a wide range of industries from aerospace to consumer products to food & beverage. Our skilled engineers have helped clients design products, source equipment, and plan facilities - seamlessly integrated to ensure your team is following good manufacturing practices, safeguarding consumers, and providing high-quality products.

We meet hygienic requirements, controlling environmental conditions from the line to the warehouse to prevent cross-contamination, and create a validation process to ensure consistency and compliance with specifications. Our improved traceability means better batch control and recall procedures.

Certifications

GAMP5

CE & UL

ANSI/AWS

ISO 9001:2015

Medical Device Assembly Capabilities/Automation Systems

JR Automation has experience installing automation in cleanroom environments, including systems for medical device assembly and high-volume manufacturing. We can help you optimize intensive processes with a high degree of precision and repeatability. Our vast background includes:

Diagnostic devices
Eye care devices — contact lenses, eyeglass lenses, implants
Respiratory devices
Intravenous devices — IV tubing, blood sampling, IV bags
Surgical personal protective equipment (PPE)
Powders and liquids handling and mixing
Catheter assembly

Harness Your Data With INGENOVA360

Production systems are only as good as their ability to connect with your machines and their ability to share actionable insights. INGENOVA360 is a suite of software that fully connects your equipment to an intelligent planning and control system, delivering the information you need to make strategic decisions on every business level – from supplier receiving to final packaging and shipping.

Learn More About INGENOVA360

Pharmaceutical Manufacturing Automation

JR Automation has a wealth of experience in bringing automation to manufacturing throughout the medical and life sciences - including pharmaceuticals and packaging. To find out how we can help visit our Pharmaceutical Manufacturing Automation page.

CASE STUDY

New Solution Leads to Large Decrease in Process Time

A flexible high-speed automation processing line had to be designed and built for the production of prescription optical eyeglass lens blanks. The solution had to produce lens blanks every 10 seconds, with a process time of less than one day, and the flexibility to handle up to 45,000 unique prescriptions.

The present manual process yielded a high variation in product quality, as well as a process time of almost two weeks per lens.

Technical Capabilities Involed:

plastics processing
assembly solutions

View Full Case Study|Eyeglass Lens Molding Line

VIEW ALL CASE STUDIES

Turnkey Automation Solutions

JR Automation has developed a number of standard automation products that can easily be integrated with existing or custom builds to speed up development and reduce up-front costs. Examples include:

FLEXCHASSIS ® MODLAR AUTOMATION SYSTEM

When speed to market is critical in today’s ultra-competitive global environment, the new FlexChassis™ modular automation platform minimizes up-front system concepting, design and build time and gives you unmatched flexibility for high-speed, high-volume assembly.

Learn More About FLEXCHASSIS®

Standard Tray Loader Machine

STANDARD TRAY LOADER

The Standard Tray Loader increases production efficiency while keeping parts secure, all in a small footprint. Perfect for parts that cannot go through a vibratory feed, the Standard Tray Loader smoothly loads and unloads trays of a standardized size.

Download Standard Tray Loader Brochure

Rotary Indexer Platform

The Rotary Indexer Platform can be custom tooled to accelerate project schedules in many industries. The Rotary Indexer Platform is a positioning device designed to maximize project performance. It is a cost-effective assembly base capable of adapting to applications across industries, with a concentration in healthcare, consumer products, and electronics.

Download the Rotary Indexer Platform Brochure

View All Standard Products

Let's Start a Conversation

JR Automation partners with the world's leading manufacturers to design, build, and integrate custom automation solutions. Time and again, we've proven that hard work and creativity can uncover opportunities others never thought possible.

Email us: solutions@jrautomation.com

Call us: (833) 800-7630