EV Battery Module and Pack Assembly Equipment

With demand drastically increasing for EV batteries and assemblies, automated production solutions can be your answer to efficiency and scalability. With years of experience in the automotive and e-mobility industries, our engineering teams can help you optimize floor space, customize solutions to your production needs, and supply technical support.


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EV Battery Module and Pack Expertise

JR Automation has been automating manufacturing solutions for the e-mobility industry for nearly 15 years. That’s over a decade of engineering expertise you can leverage to scale your EV battery production. Our knowledge and experience in the market resides throughout our organization, allowing us to serve customers regionally,  anywhere in the word. 

Expertise that Delivers

Whether you’re looking for a semi- or fully-automated battery manufacturing system, customers are confident in our solutions because we:

  • Deliver timely and comprehensive proposals. Drawing on our previous project experience  and detailing other specifics enables easy decision making.
  • Scope strategically. We define expectations for part tolerances, process parameters, quality checks and more, typically before such details are readily available.
  • Offer turnkey solutions. From battery cell test and load to module assembly to  battery pack enclosure welding and assembly.
  • Design for Automation (DFA). Scale your manufacturing from semi-automated manual assembly to fully automated solutions as your business grows.
  • Lead with effective communication and project management. Purposeful meetings and streamlined communications keep you in the loop, allow for discussions around opportunities and improvements, and increase the likelihood of being on-budget and on-time.

To Your Benefit

The e-mobility manufacturing business is constantly changing, creating ongoing challenges for manufacturers to keep up. By implementing effective automation systems into your manufacturing process, you can address quality, safety, and personnel issues that come along with these challenges. What results from our expertise are tangible benefits including:

  • Increased throughput
  • Improved quality
  • Easier maintenance
  • Increased safety

EV Battery Module and Pack Assembly Solutions

At JR Automation, we design and build automation solutions for every step of the EV battery module and pack assembly process. Whether you are looking to automate one step of your process or the whole thing, we’ve got you covered.

Cell Test and Load

Choose from our feature rich portfolio of scalable CTL equipment including box load, 2D barcode read, e-check (OCV or AC-IR), cell flip, cell sorting and tracking via RFID (good cells, characterized cells, and non-conforming cells), and cell re-pitching with 1up to 10 up end effectors.

Battery Module Assembly

During battery module assembly, we take characterized cells and arrange them in series and/or parallel strings for optimum energy density and charging and discharging performance. Once this is complete, we continue the rest of the assembly process that includes: dispense, fastening, electrical testing, and leak testing. The battery modules are then delivered to ASRSs (automated storage and retrieval systems), which we can also develop if needed.

Battery Pack Assembly

JR Automation’s battery pack assembly solutions include all the vital steps: pulling modules from ASRSs, inserting them into the pack, installing covers with sealing, leak testing, and more as needed. We help you hone each point in the process so you can gain production efficiency and quality.

 

 

Contact Us

LET’S START A CONVERSATION

JR Automation partners with the world's leading manufacturers to design, build, and integrate custom automation solutions. Time and again, we've proven that hard work and creativity can uncover opportunities others never thought possible.

Email us: solutions@jrautomation.com

Call us: (833) 800-7630

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